Cotton fibers from four varieties were washed with water using two procedures that included several combinations of temperatures and water volumes. Wettability of unwashed and washed fibers was determined by contact angle measurement and by a sink-float technique. The sink-float technique could be used to sort washed and unwashed cotton fibers.

Once capillary pressure and permeability are determined for saturations ranging from near zero to 100%, liquid transport related to both wicking and wetting behavior can be described by Darcy's equation. The purpose of the work reported here is to assess and develop experimental techniques that allow capillary pressure and per meability to be measured over a wide range of saturations. Cotton and polypropylene fabrics are the test materials. Capillary pressure head is measured as a function of saturation for cotton and polypropylene fabric samples using the column test, and permeability is measured as a function of saturation using the siphon test. The siphon test works for cotton but not for polypropylene. A new method using a transient measurement technique is developed to determine the permeability of both samples as a function of saturation; it works well for both samples.

On-line corona treatment of polypropylene (PP) fibers during melt-spinning is studied. After extrusion of pp filaments, collected fiber tow is subjected to corona treatment prior to drawing, crimping, and cutting into staple fibers, and wettability, antistatic, and friction properties of treated fibers are characterized. Corona treatment results in an average decrease of 5-10° in the advancing contact angle and of 10-25° in the receding contact angle for water on fibers. With amounts of spin finish lower than 0.2% by weight of fiber, treated fibers have considerably better antistatic properties than untreated fibers. Treated fibers have an order of magnitude lower electrical resistance and about 50% less static charge build-up during carding than untreated fibers. In addition, there is a sharp change in wetting and friction properties of fibers with corona treatment when the amount of spin finish is between 0.12 and 0.13 wt %. These effects are attributed to improved wetting of the treated fibers by spin finishes, leading to a more uniform spreading of finish agents on the fiber surface.

A simple apparatus and technique are described for measuring contact angles of liquids on small-denier fibers. This technique is based on the level-surface method and can be used to obtain either advancing or receding contact angles. Contact angles determined by this method are accurate and precise and the apparatus is inexpensive, rugged, easy to operate, and suitable for routine work.

The surface tension and the dispersion and polar components of the surface tension for solids and liquids were estimated by contact angle measurement in order to apply these concepts to a detergency study. Two approximation methods, the extended Fowkes' equation and Wu's equation, were adopted for the calculations. Among the twelve experimental liquid pairs, methylene iodide/water and tricresyl phosphate/water gave values for paraffin, polyethylene, and polystyrene close to the average for the twelve pairs. Values for cellulost acetate and cellophane were there fore obtained using these two pairs. The results showed that the dispersion force component becomes larger with increasing degree of acetylation, while the polar force component becomes smaller.

Atmospheric pressure non-equilibrium plasma (APNEP) has been developed in the UK by EA Technology Ltd and is currently being investigated in a joint project with the University of Surrey. APNEP has been used to induce surface modification changes on commodity polymers such as high density polyethylene (HDPE), low density polyethylene (LDPE), polypropylene (PP), poly(ethylene terephthalate) (PET) and poly(methyl methacrylate) (PMMA).

A stable atmospheric pressure glow discharge can be formed with a variety of gases, (e.g., nitrogen, air, argon and helium). In all cases, the plasmas are capable of inducing surface modification of commodity polymers in the near-field and remote afterglow regions. However, as APNEP can have a significant thermal component, care must be taken to avoid thermal decomposition of the polymers.

This study has used differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA) to investigate the thermally induced transitions and thermal decomposition behaviour of commercial polymers. The DSC measurements give melting points, heats of fusion and crystallinities. TGA has been used to measure the onset of thermal degradation in both air and nitrogen atmospheres. In parallel with these experiments, temperature profiles of the downstream region of APNEP have been recorded. As a result, positioning of samples and residence times to avoid thermal damage to the substrates can now be achieved.

The polypropylene films are pretreated in a nitrogen or ammonia low-pressure plasma in order to improve their adhesive properties towards an in-situ deposited aluminium coating. The treatment conditions are similar to industrial ones and treatment times as short as 23 ms allow a considerable improvement of the adhesion between the polypropylene and the aluminium. The aim of this work is to understand better the mechanisms involved in the adhesive phenomena. Indeed, the modifications created by the plasma (for very short treatment times) are not easily detected. SSIMS has revealed the presence of a thin non-homogeneous film of light-weight hydrocarbons on the non-pretreated polymer. This film is responsible for the non-adhesion of the aluminium coating onto the polymer. Actually when this film is removed by a cleaning process induced by the plasma, the interactions between the aluminium and the polypropylene are strong enough to allow a good adhesion. This explains one of the effects of the plasma and more experiments will be carried out in order to determine the key factor of the phenomenon: the role of the oxygen at the interface on the treated polymer will be investigated as well as the diffusion depth of the treating gas.

Transmission electron microscopy and X-ray photoelectron spectroscopy (XPS) were used to characterise thin metal films (Mg, Al, Cu, Ag) thermally evaporated onto polyethylene terephthalate (PET) and to study the formation of the Al/PET interface. The adhesion was measured with a 180° peel test technique. XPS spectra show that the Al atoms react preferentially with the carboxylic group of the PET and that the Al/PET interface exhibits a pseudo layer-by-layer growth mechanism. Two factors strongly favour the increase of metal/PET adhesion: (1) a PET temperature higher than 100°C during metal deposition (Al, Cu and Ag) and (2) a partial pressure of oxygen higher than 10⁻⁵ mbar for the Al evaporation. Furthermore, atomic metal diffusion tends to increase the adhesion while cluster segregation within the PET skin decreases the metal/PET adhesion.

Wettable surface of polymers (advanced wetting angle ∼10° and surface energy ∼ 60 ∼ 70 erg/cm²) have been accomplished by the ion assisted reaction, in which energetic ions are irradiated on polymer with blowing oxygen gas. The energies of ions are varied from 0.5 to 1.5 keV, doses 10¹⁴ to 10¹⁷ ions/cm², and blowing rate of oxygen 0 ∼ 8 ml/min. The wetting angles are increased when the wettable polymers were exposed in air, but are remained in pure water. Improvement of surface energy is mainly due to the polar force. Surface analysis shows hydrophilic functional groups such as CO, (CO)O, CO, etc., are formed without surface damage after the ion assisted reaction treatment. Comparisons between the conventional surface treatments and the ion assisted reaction are described in term of physical bombardment, surface damage, functional group, and chain mobility in polymer.

Atmospheric pressure gas discharge plasmas, especially those operated at energy non-equilibrium and low gas temperatures, have recently become a subject of great interest for a wide variety of technologies including surface treatment and thin-film deposition. A driving force for these developments is the avoidance of expensive equipment required for competing vacuum-based plasma technologies. Although there are many applications where non-equilibrium (cold) plasma at atmospheric and higher pressures represents a substantial advantage, there are also a number of applications where low-pressure plasmas simply cannot be replaced due to specific properties and limitations of the atmospheric plasma and related equipment. In this critical review, the primary principles and characteristics of the cold atmospheric plasma and differences from vacuum-based plasma processes are described and discussed to provide a better understanding of the capabilities and limits of emerging atmospheric plasma technologies.

Commercial polymers in thin film form were used for modification by atmospheric RF plasma. The influence of the plasma treatments using Ar and Ar+O₂ on surface energy, morphology and chemical structure of the films was investigated. It was revealed that both modifications caused surface activation of the polymer film, but they obeyed different mechanisms enhancing polymer wettability. First, surface graphitization due to argon sputtering caused hydrogen to free the surface and then reacts with oxygen in the air. Second, surface oxidation is connected with the functional group formation. The reactions of Ti with the polymer led to the simultaneous formation of TiCl₂, TiC, Ti-oxide and they contributed to film adhesion. In comparison with Ar, the mixed Ar+O₂ RF plasma treatment was a more timesaving process and had more influences on surface activation and film adhesion.

The carbon fibers (CFs) reinforced polytetrafluoroethylene (PTFE) composites have been modified using proton irradiation, and the surface energy, hardness and tribological properties have been investigated before and after irradiation. The CFs increased the hardness and the wear resistance. Proton irradiation led to defluorination and carbonization of the CF/PTFE composite surface, and decreased the surface wettability and the surface energy. The irradiation depth was 820 nm from the material surface calculated with SRIM software package. In addition, the wear resistance was improved after proton irradiation. Proton irradiation improved the wear resistance of the composite and induced the material transfer from Cu alloy surface to CF/PTFE. These significant improvements could enable potential applications in aeronautics and smart medical materials.