In the study reported in this paper, a series of reproducible conditions were employed to uniformly functionalize nylon 6 surfaces using a commercially available, low-frequency (40 kHz), low-pressure plasma system, utilizing oxygen plasma as a reactive gas. Initially, the plasma-treated samples were investigated using static contact angle measurements, showing a progressive increase in wettability with increasing plasma activation time between 10 and 40 s. Such an increase in wettability (and therefore increase in adhesive capabilities of the surfaces) was attributed to the creation of surface C-OH, C=O, and COOH groups. These surface-chemical modifications were characterized using x-ray photoelectron spectroscopy (XPS) and static secondary ion mass spectrometry (SSIMS). Surface radical densities were also shown to increase following plasma activation, having been quantified using a radical scavenging method based on the molecule 2,2-diphenyl-1-picrylhydrazyl (DPPH). The samples were imaged and analyzed using scanning electron microscopy (SEM) and atomic force microscopy (AFM), to confirm that there had been no detectable alteration to the surface roughness or morphology. Additionally, the “hydrophobic recovery” or “ageing” of the activated polymer samples, post-plasma treatment, was also investigated in terms of wettability and surface-chemistry, with the wettability of the sample surfaces decreasing over time due to a reduction in surface-oxygen concentration.

The bonding properties of polyolefin films in composites are improved by a treatment with a low pressure plasma.

This study describes experiments to quantify polymer surface energy changes after exposure to atmospheric plasma. Atmospheric plasma treatment permits surface functionalization at near-ambient temperatures. Polyethylene and polystyrene are treated with an atmospheric plasma unit. The increased surface energy and improved wetting characteristics lead to a significant adhesion improvement with adhesives that cannot be used without surface treatment.

The water vapor permeability of glass-bead-filled phenoxy films was shown to depend strongly on the degree of interfacial interaction between the filler and matrix; the greater the adhesion, the lower the permeability. Scanning electron microscopy (SEM) was used to characterize the glass surface and the corresponding degree of adhesion between the filler and polymer matrix. Maximum interaction between the acidic phenoxy and glass filler was obtained when the glass had been treated with an aminopropyltriethoxysilane, which yielded a basic surface overall. Retention of the cellosolve acetate solvent was also reduced by the glass filler, especially by the more basic glass. The dynamic mechanical properties were affected primarily by the presence of residual solvent.

A corona discharge device includes a roll formed of a conductive material and a plurality of segments mounted on a support and arranged in spaced relation from the surface of the roll in an alignment generally parallel to the roll's rotational axis. Each segment includes a hollow insulator having an outer surface adapted to be disposed adjacent to said roll and a wall extending away therefrom. The conductive body is disposed within said insulator and in an opposed relation to said outer surface. The conductive means is coupled to the conductive body and extends outwardly from said insulator for being coupled to said support means for movement of said segment away from said roll. An insulating material can be used to fill the remaining portion of said insulator and to surround said conductive means.

The gas-phase reactions of ozone with CH bonds in methane, ethane, propane (secondary CH bond), and isobutane (tertiary CH bond) have been studied by semiempirical AM1 method. Reactions proceed through biradical transition state and lead to alkyl and hydrotrioxyl HOOO radicals. The latter immediately decomposes into molecular oxygen and hydroxyl radical HO. The formation of hydrotrioxides ROOOH in gas-phase reactions between ozone and hydrocarbons is shown to be highly improbable.

Contact angle hysteresis was measured for a variety of liquids on condensed monolayers of 17-(perfluoroheptyl)heptadecanoic acid adsorbed on polished chromium. The hysteresis was shown to be simply related to the molecular volume of the liquid and to result from the penetration of liquid molecules into the porous monolayer. However, contact angle hysteresis was negligible when the average diameter of the liquid molecules was larger than the average cross-sectional diameter of the intermolecular pores. It is shown that it is possible to estimate intermolecular pore dimensions of such adsorbed monolayers by contact angle hysteresis measurements on a series of liquids having gradations in molecular volume. The results of this investigation reveal that liquid penetration, even into pores of molecular dimensions, is a cause of significant contact angle hysteresis, and it is also shown how liquids can be selected for contact angle investigations on organic solid surfaces so that there will be freedom from this source of hysteresis. The results also suggest that under these experimental conditions, liquid water, on the average, behaves as if it were associated in clusters of about six water molecules. Similarly, both ethylene glycol and glycerol behave as associated clusters of about two molecules.

It was shown that when polyurethanes designed for use in biopolymer applications were immersed in orienting fluids, significant increases in their non-dispersive surface energies took place. The kinetics of the surface energy response were found to be a function of the immersion medium's acid-base interaction potential. Restructuring from the as-cast state, similar to that reported for two-component polyurethane adhesives, occurs in response to thermodynamic demands and is attributable to a preferential concentration of low energy segments in the surface region. Since shifting surface energies in polyurethanes may pose problems in biological applications, an attempt was made to crosslink the surface of the polymers by the use of cold, microwave plasma discharges with Argon as the treatment gas. Plasma treatments proved to be successful, in that polyurethane surfaces so modified responded much more weakly to changes in the polarity of contact media.

The effects of oxygen plasma treatment on ultra-high-modulus polyethylene monofilaments have been investigated with particular reference to their adhesion to epoxy resins. The adhesion strength was monitored by pull-out tests, and the effects on the monofilaments was also studied by contact angle measurements, determination of gel content and scanning electron microscopy. The results of this investigation suggest that there are three contributions to the improvements in adhesion obtained from the plasma treatment. First, at comparatively short treatment times there is a general oxidation of the surface. Secondly, at intermediate treatment times cross-linking of the surface occurs, which increases the cohesive strength of the fibre surface. Finally, at long exposure times there is a pitting of the surface, which could give rise to a mechanical keying effect but may also reduce the fibre strength.

The dispersive component of the surface free energy, the nondispersive interaction, with polar liquids were determined for cellulose, cellulose acetate and cellulose grafted with alkyl ketene dimer (AKD). and were calculated in the dry state as well as the fully hydrated state by the two liquid contact angle method. was found to be independent of AKD coverage. Iⁿ_sw was found to be highly dependent on AKD coverage and differed significantly between the dry and fully hydrated states. Using the work of adhesion as a criterion, it was postulated that in the dry state, the AKD molecule renders the cellulose hydrophobic, and undergoes surface restructuring in the hydrated state leading to a hydrophilic surface.

The relationship between wetting and pressure-sensitive adhesion was studied using an adhesive composed of poly(butyl acrylate) and various adherends of different surface tension. The amount of adhesive deposit was determined quantitatively by tracer technique although the unbonding process was apparently observed as interface failure. The adhesive force and amount of deposit were both dependent on the critical surface tension of the adherends. Maximum tack value and contamination were observed with adherends whose critical surface tension was close to that but a little higher than that of the adhesive. The adhesive force obtained was lower than cohesive strength of adhesive. From this evidence, a mechanism for pressure-sensitive adhesion was discussed: the bond breaks in the addesive mass around the very minute spots where interaction is at work between adhesive and adherend. Inasmuch as the density of the minute spots per unit area depends on the surface tension, the adhesive force also depends on the surface tension.

The wettability of stereospecific poly(methacrylates) was studied. In the wettability of poly(methacrylates) having bulky substituents such as phenyl and chloroethyl groups, it was found that the critical surface tensions for isotactic polymers were low compared to those for attactic polymers. The steric effect of the bulky substituent on wetting was also discussed.

This paper investigates the surface modification of Parylene-C thin films under various oxygen plasma treatment conditions, such as power intensity (50:400 W) and exposure time (1:20 min). The extent of hydrophilicity was investigated through contact angle measurements, and correlations between treatment parameters, film thickness, restoration of hydrophobicity and etching rates were experimentally established. We also demonstrate the selective modification of Parylene-C films, facilitating distinct hydrophilic and hydrophobic areas with μm-resolution that can be exploited in self-alignment applications.

The dynamic wetting behavior of poly(tetrafluoroethylene) (PTFE), polyethylene (PE), polypropylene (PP), poly(ethylene terephthalate) (PET), nylon 6, poly(ether urethane) (PU), poly(vinyl alcohol) (PVA), and cellulose was studied by the Wilhelmy balance technique at speeds of immersion from 1 to 50 mm/min. The Wilhelmy method was modified so as to determine contact angles without extrapolation of the loop to the zero immersion depth, employing a rectangular flat sample having a rectangular hole. This modification of the method allowed us to determine the advancing and receding contact angles on the very narrow sample area close to the lower (first) and the upper (second) sample-hole boundaries, theta1 and theta2, respectively. The interaction time of the sample part located at the lower boundary with the wetting liquid (water) was twice as long as that of the upper boundary. No difference was observed between the advancing contact angles measured at the lower and the upper parts of the sample (theta(ADV,1) = theta(ADV,2)) for all the Polymers, displaying that the dried polymer surfaces had no difference in wettability along the sample length. However, the lower part of the sample became more hydrophilic than the upper part during the wetting measurement for PET, PU, nylon 6, PVA, and cellulose, resulting in the difference between the receding contact angles (theta(REC,1) < theta(REC,2)). The effect was attributed to the time-dependent surface reorientation of hydrophilic and hydrophobic groups, occurring upon immersion of the polymer sample in water. A close correlation was observed between the hysteresis of the contact angle and the underwater surface reconstruction of polymers: the strongest hysteresis corresponds to the greatest wettability gradient generated by the time-dependent reorientation process. However, even when the effect of reorientation was zero (PTFE, PE, and PP) or very low (cellulose), the observed hysteresis was still as high as 27-degrees. The contribution of the surface reorientation of polar groups to the observed hysteresis was estimated to amount to 0-25-degrees, depending on the chemical structure of the polymer investigated. The speed of the sample immersion had no detectable effect on the wettability of PTFE, PE, and PP. On the other hand, the advancing contact angle on PET, PU, and nylon 6 increased while the receding contact angle decreased, as the immersion speed became higher. This behavior may be accounted for by referring to a model of macromolecular dynamics at the three-phase boundary.

Surfactants — an acronym for surface-active agents — are versatile and ubiquitous chemicals. They are found in industrial areas related to detergents (Hancock 1984; Thayer 1993), pharmaceuticals (Tadros 1984; Attwood and Florence 1983), cosmetics (Ainsworth 1993), paints (Nylen and Sunderland 1965), pesticides (Wada et al. 1983; Tann, Berger and Berger 1992) and oil recovery (Neustalder 1984), to mention a few. Mother Nature used them, long before humans, as major building blocks of biological membranes, taking advantage of the so-called hydrophobic effect (Tanford 1980). This chapter focuses on applications of surfactants in liquid film coating processes, and in particular in coatings involving aqueous solutions, as encountered in the photographic industry.

The effects of the modification of polystyrene (PS), polyethylene (PE), poly(vinyl chloride) (PVC), silicone rubber (SR), and fluorinated ethylene propylene (FEP) copolymer by radio frequency glow discharge in a helium environment were presented in part I. The hydrated polymer surfaces were characterized by XPS, SEM, visual microscopy, and by contact angle measurements. In general, exposure of the polymers to RFGD produced an oxidized hydrophilic surface, yet the roughness of the surface was unaltered by the relatively mild plasma conditions used. In this article, the frictional behavior of oxidized and unoxidized SR, PE, and FEP in distilled water, isotonic saline, and blood plasma environments is examined experimentally. The results are discussed in relation to the properties generally believed to affect frictional phenomena and to the surface properties as determined in part I. Results indicate that RFGD-treated SR generates less friction than untreated SR when dragged across all untreated and treated polymer surfaces, whether the medium is distilled water or an isotonic saline solution. Friction is consistently lower in a blood plasma medium between all surfaces investigated, most probably because of the presence of adsorbed proteins at the polymer interfaces.

Film samples of low-density polyethylene (LDPE) and biaxially oriented poly(propylene) (BOPP) were surface modified by vacuum ultraviolet (VUV) irradiation using a Kr resonant lamp at λ = 123.6 nm in low-pressure ammonia gas, and were then stored in air. The time-dependence of the surface properties was monitored using several complementary surface-sensitive techniques such as contact angle goniometry (CAG), X-ray photoelectron spectroscopy (XPS), and time-of-flight secondary ion mass spectroscopy (ToF-SIMS), which allows one to determine the surface energy, and chemical composition at different depths. The relative importance of four possible mechanisms involved in surface hydrophobic recovery is discussed, and we show that in our particular case the main mechanism is rotational and/or translational motion of polymer chains and chain segments. This restructuring determines the observed “loss” of functional groups, which occurs within the first few monolayers of the surface (∼1 nm), as shown by the ToF-SIMS results, and which leads to the observed decrease in the surface energy. In the deeper surface regions (∼10 nm) long-lived radicals react with oxygen and water vapor upon exposure to the atmosphere, leading to an increase in the concentration of bound oxygen, as observed by XPS. Finally, CAG measurements show that the hydrophobic recovery is reversible and can be significantly reduced by cross-linking near the surface, as illustrated by depth sensing nano-indentation measurements on BOPP surfaces.

In recent years, fluorocarbon plasmas have been extensively used for the treatment of polymer surfaces in an increasing number of applications. A decrease of the surface wettability is observed after exposure of the polymer to the discharge, to a degree depending on the treatment time and discharge parameters. Fluorination of the polymer surface, following exposure of the surface to the discharge, is believed to be the result of functionalization and/or polymerization, depending on the plasma composition. However, due to the complexity of the chemical reactions both in the gas phase and at surfaces, the underlying mechanisms are not yet well understood. The characterization of the reactive species formed in the discharge and the possible correlation of their behaviour to the plasma-induced modification of the surface properties is essential for understanding the role of the species and for the identification of the mechanisms of surface modification. Fluorocarbon radicals can be detected in situ by a number of diagnostic techniques, that include optical emission spectroscopy [1], laser-induced fluorescence (LIF)[2-4], UV absorption [5], infrared diode laser absorption spectroscopy (IRLAS)[6-8], and threshold ionization mass spectrometry [9-11].

The present work focuses on the deposition of fluorocarbon (FC) films on aluminum and SiO2 surfaces, and addresses the issue of selective deposition on Al versus SiO2 in order to obtain surfaces of distinctly different wettability. If this is achieved, hydrophobic/hydrophilic patterning of substrates would be feasible by means of a self-aligned and relatively simple method. The selectivity of the deposition is optimized through proper selection of the deposition conditions, mainly gas-mixture composition and deposition time, and is demonstrated by means of contact-angle measurements on Al and SiO2 surfaces. Chemical (XPS) analysis of the FC films deposited under various conditions is also performed and correlated with the wettability of the plasma-modified Al surfaces.

The changes in the surface properties of oxygen plasma-treated polyethylene films during ageing in various atmospheres (water, dry nitrogen gas, and hexane) were studied from the viewpoint of the interaction of the surface functional groups formed on the films and the ageing media. The XPS (x-ray photoelectron spectroscopy) and the SSIMS (static secondary ion mass spectrometry) spectra indicated the formation of polar groups containing oxygen such as C=O on the film surface. The changes in the critical surface tension (γ_C) of the film with ageing time were largely affected by the ageing atmospheres: the γ_C value of the film aged in water increased, and those of the films aged in nitrogen gas and hexane decreased with an increase in ageing time. These different tendencies among the ageing media could be understood reasonably with examining the surface free energy ratios (the total energy, γ^tot_S, the dispersion force component, γ^d_S/γ^tot_S, the polar component, γ^p_S/γ^tot_S, the hydrogen bonding component, γ^h_S/γ^tot_S) of the films. The ageing in water of which γ_L is large gave the films with higher γ^p_S/γ^tot_S values, suggeting that the overturn and/or the orientation of the polar groups toward the water phase occurred so as to minimize the discrepancy of the surface free energy between the polymer surface and water. On the other hand, the ageing in nitrogen gas and hexane media of which γ_L are small gave the films with lower γ^p_S/γ^tot_S and γ^h_S/γ^tot_S values, suggesting the overturn and/or the orientation of the polar groups into the bulk polymer.

We have been able to generate the wide and stable plasma in open air (discharge distance, 35 cm; discharge-electrode length, 16 m at maximum) using a pulse with a high voltage and narrow wave form. This was applied to treat the surface of rather non-polar plastics intended for the improvement of adhesion of over-coated layers such as coatings, adhesives and printing inks. The treating system (APPS) consists of the apparatus for generating the plasma and the treating process. Polypropylene (PP) and tetrafluoroethylene perfluorovinyl ether copolymer (PFA) have been examined as typical examples of the plastics. The adhesion strength of urethane paint on PP molding and of a PFA film on steel was significantly improved by the APPS treatment. The characteristics of the surface layer were evaluated by means of scanning electron microscopy, electron spectroscopy for chemical analysis, atomic force microscopy, and contact angle measurement, and it was found that hydrophilic functional groups were introduced into the surface layer of the plastics. The level of the improvement changed with time after treatment; this is discussed from the viewpoint of functional group movement from the surface to the interior. Application of paints on PP bumpers by the electrostatic spray method was also accomplished. The use of a small amount of nitrogen-containing compound following APPS treatment decreased the electrical resistance of the PP surface from 10¹⁶ to 10¹¹ Ω, and highly effective electrostatic coatings of PP bumpers could be realized.

Low-pressure plasma treatment has been introduced for the practical pretreatment of automobile bumpers. The differences between the conventional solvent vapor pretreatment and low-pressure plasma or corona treatment, are shown schematically.

Corona, flame, atmospheric plasma, and liquid flame spray (LFS) techniques were used to create highly hydrophilic surfaces for pigment-coated paper and board and machine-glossed paper. All the surface modification techniques were performed continuously in ambient atmosphere. The physical changes on the surfaces were characterized by field emission gun-scanning electron microscopy (FEG-SEM), atomic force microscopy and Parker Print-Surf surface roughness. The chemical changes were analysed by X-ray photoelectron spectroscopy. The superhydrophilic surfaces, i.e. contact angle of water (CAW) <10°, were created mainly by modifying the surface chemistry of the paper and board by argon plasma or SiO2 coating. The nano- and microscale roughness existing on paper and board surfaces enabled the creation of the superhydrophilic surfaces. Furthermore, the benefits and limitations of the surface modification techniques are discussed and compared. For example, the SiO2 coating maintained its extreme hydrophilicity for at least six months, whereas the CAW of argon plasma-treated surface increased to about 20° already in one day.

Polymer and paper structures have been successfully utilized in several fields, especially in the packaging industry. Together with barrier properties, printability is an important property in packaging applications. From the point of view of printing, the dense and impervious structure of extrusion coatings is challenging. Flame, corona and atmospheric plasma treatments were used to modify the surface of low density polyethylene (LDPE) and polypropylene (PP) and the influence of these surface modifications on print quality, i.e., toner adhesion and visual quality was studied. The traditional surface treatment methods, i.e., flame and corona treatments, increased the surface energy by introducing oxygen containing functional groups on the surfaces of LDPE and PP more than helium and argon plasma treatments. Only in the case of flame treatment, the higher surface energy and oxidation level led to better print quality, i.e., toner adhesion and visual quality, than the plasma treatments. The morphological changes observed on LDPE surface after flame treatment are partly responsible for the improved print quality. Atmospheric plasma treatments improved the print quality of LDPE and PP surfaces more than corona treatment. The electret phenomenon observed on LDPE and PP surfaces only after corona treatment is the most likely reason for the high print mottling and low visual quality of corona treated surface.