The growth of Cu and Al films thermally evaporated onto polyethylene (PE) and polyethyleneterephthalate (PET) surfaces is followed in situ by XPS (X-ray Photoelectron Spectroscopy) and XAES (X-ray Auger Electron Spectroscopy) from the early submonolayer stages up to the completion of a metallic film. PE and PET surfaces were metallized first without any preliminary treatment. A second series of metallization experiments were run on the polymer surfaces but pretreated by a remote O₂ microwave plasma (2.45 GHz). These metal films have also been investigated by AFM (Atomic Force Microscopy) in air. Both metals are shown not to undergo chemical interaction with low surface energy polyolefin such as PE. While an abrupt interface is seen with A1, a diffusion of Cu into the bulk of the polymer is demonstrated. Large size clusters are evidenced by AFM in the initial steps of deposition. Cu and A1 are both shown to react with PET, but not in the same way. In the case of A1, the chemical interaction across the metal/polymer interface proceeds through an electron transfer from the metal toward the ester group O=C-O. With Cu, the chemical interaction is not so clearly evidenced and the Cu is found to diffuse into the PET. Oxygenated functionalities grafted by O₂ plasma on PE and PET are C-O, C=O, O-C-O, O-C=O, and O₂C=O. The roughness of the PE and PET surfaces is observed by AFM to increase with the plasma treatment. A metal-CO type complex is clearly observed with Al/treated PE and Cu/treated PET. No chemical interaction was observed at the Cu/treated PE interface.

In this study, polyimide was treated by atmospheric pressure dielectric barrier discharge plasma using a helium and/or helium-oxygen mixture gasses. The polyimide was placed between copper electrodes with dielectric material installed on the cathode electrode. To investigate the surface treatment, the plasmas as a function of power, treatment time, and plasma gasses were introduced on the polyimide substrate. The experimental results show that the polyimide treated by dielectric barrier discharge plasma increases the wetting property. This property can be attributed to the surface roughness and the water compatible functional groups. The roughness increases by helium plasma treatment and can be further improved by increasing plasma power or the presence of oxygen in the helium-oxygen mixture plasma. On the other hand, the plasma surface treatment led to formation of oxygen related functional groups of -C=O and -OH.

Different types of PLA films treated by corona are currently available in the market for coating or printing applications. However, data relative to its impact on PLA film properties are scarce and do not generally consider industrial scale production. The objective of this study was to assess the impact of corona treatment on the surface, structure and barrier properties of bi-oriented PLA films produced at industrial scale. Thus, a comparative study between corona treated (CT) and non-corona treated (NCT) PLA films was conducted. The surface of films was studied using Attenuated Total Reflectance Fourier Infrared Spectroscopy (ATR-FTIR), X-ray Photoelectron Spectroscopy (XPS), Atomic Force Microscopy (AFM) and goniometry measurements. The structure of films was analyzed with thermogravimetric analysis (TGA), differential scanning calorimetry (DSC) and uniaxial tensile analysis. The barrier properties of films to three gases (He, O2, CO2) were also determined. This study unambiguously revealed that corona treatment led to modifications in both surface and bulk of PLA films. In particular, surface analysis displayed the well-known capability of corona treatment to chemically and physically modify the surface of PLA films at the nanometer scale by increasing polarity and roughness. The structural analysis displayed a slight increase in the crystallinity degree and slight modifications in mechanical properties of films. This probably originated from temperature increase associated to corona treatment, which favored physical changes (e.g. relaxation, crystallization) of a part of the bi-orientated PLA chains, and therefore highlights the importance of such an industrial step on the film properties for packaging applications. As a result of these modifications, the barrier properties of films to three gases (He, O2, CO2) are also slightly improved.

In this study, the surfaces of ultrahigh molecular weight polyethylene (UHMWPE), poly(ethylene terephthalate) (PET), and polytetrafluoroethylene (PTFE) films were treated with a helium-water vapor plasma at atmospheric pressure and room temperature. Surface changes related to hydrophilicity, chemical funtionalization, surface energy, and adhesive strength after plasma treatment were investigated using water contact angle (WCA) measurements, X-ray photoelectron spectroscopy (XPS), and mechanical T-peel tests. Results indicate increased surface energy accompanied with enhanced hydrophilicity. WCA decreased by 36, 50, and 16% for UHMWPE, PET, and PTFE, respectively, after only 0.4 s treatment. For UHMWPE, it is shown that the surface functionalization can be tailored depending on the plasma exposure time. Aging studies performed for these three polymers show the stability of the surface groups as indicated by a small increase in WCA values of plasma treated samples which can be attributed to cross-linking of surface and subsurface polymer chains. XPS analysis of the surfaces show increased oxygen content via the formation of polar, hydroxyl-based functional groups. Furthermore, major changes in the polymer structure of PET are observed, possibly due to the opening of the aromatic rings caused by the plasma energetic species. T-peel test results show an 8, 7.5, and 400-fold increase in peel strength for UHMWPE, PET, and PTFE, respectively. Most importantly, it is shown that water-vapor based plasmas can be a promising, “green,” inexpensive route to promote the surface activation of polymers.

The interfacial tension along the boundary formed between two immiscible polymer liquids has been measured by the pendant drop method. The polymers employed for the study are polyethylene, polydimethylsiloxane, poly(ethylene oxide), polytetrahydrofuran, poly(vinyl acetate) and an ethylene-vinyl acetate copolymer. Surface tensions of these polymers (against air) were also determined by the same technique. The values of interfacial tension between polyethylene and each of the five polar polymers, together with the surface tension data, were utilized to calculate the separate contributions to the surface tension by dispersion and dipole interaction forces, in accordance with the procedure proposed by Fowkes. The interfacial tension between two polar polymers was then analyzed in terms of these separate components of forces. An empirical relation has been shown to correlate the dipole interaction term in interfacial tension with the individual dipole force components of the two polar polymers involved.

Metallized polymer or polymer-based materials are used in a large range of electronics applications including the fabrication of ohmic contacts, chip-level interconnects, printed circuit boards and shielded materials.^1–7 For such technological applications, electroless deposition is the most widely used method in practice today.⁸ Basically, electroless plating is an autocatalytic redox process occurring in aqueous solution between ions of the metal to be deposited (generally Ni or Cu) and a strong reducer. Typical procedures involve a variety of multi-step sequences for the preparation of the surfaces to be coated. Conventionally, substrates are cleaned with solvents to remove surface contaminants, chemically etched to obtain a micro-roughened oxidized surface, and then seeded with a catalyst such as palladium. Chronologically, the seeding process was first accomplished by using a two-step procedure involving substrate treatment successively in dilute SnC1₂ (sensitization step) and PdC1₂ (activation step) acidic solutions. Further, a one-step procedure using a colloidal suspension containing both Sn and Pd species (a SnC1₂/PdC1₂ acidic solution) has been developed and is presently in common use in industrial environments. In this last case, the Pd/Sn colloidal particles adsorbed on the polymer surface must be exposed (acceleration step) to a solubilizer (a HCl or NaOH solution) to remove the excess of Sn⁺² species surrounding the catalytic Pd-based core of the colloidal particles. As can easily be inferred from the details of such multi-step procedures, it is today highly desirable to develop alternative approaches for making the insulating surfaces catalytically active. These approaches should require no chemical surface etching, reduce the number of process steps, and provide a highly selective, well-defined interaction between the catalytic species and the surface to be coated.⁹

The effectiveness of the treatment with ultraviolet light (UV) on several polymeric surfaces has previously been established. In this study, a low pressure mercury vapour lamp was used as a source of UV radiation for the surface treatment of a difficult-to-bond block styrenebutadiene-styrene rubber (S6), the treatment time ranging from 10 s to 30 min. The UV-treated S6 rubber surfaces were characterized by contact angle measurements (ethylene glycol, 25°C), ATR-IR spectroscopy, XPS, Scanning Electron Microscopy (SEM), and Atomic Force Microscopy (AFM). T-peel tests on UV-treated S6 rubber/polyurethane (PU) adhesive/ leather joints (before and after ageing) were carried out to quantify adhesion strengths. The UV treatment of S6 rubber produced improved wettability, the formation of CO, CO and COO moieties, and ablation (removal of a thin rubber layer from the surface). The extent of these modifications increased with increasing treatment time. The extended UV treatment produced greater surface modifications, as well as the incorporation of nitrogen moieties at the surface. Furthermore, noticeable ablation of S6 rubber surface occurred. Peel strength values increased with increased treatment time of UV treatment of S6 rubber. Also, with increasing treatment time, the adhesive joints showed different loci of failure: adhesional failure for the as-received and 2 min-UV treated S6 rubber/polyurethane adhesive/leather joints changed to mixed failure (cohesive in the treated S6 rubber + adhesional failure) for the 30 min-UV treated S6 rubber/polyurethane adhesive/leather joint.

A styrene-butadiene-styrene (S6) rubber was treated with corona discharge to increase its surface energy and adhesion to polyurethane (PU) adhesive. The influence of the length of treatment (the speed of the upper plate was varied from 80 to 900cm/min) during corona discharge was analyzed. The corona energy applied to S6 rubber surface ranged from 0.4 to 4.6J/cm ² . The surface modifications produced as a consequence of the corona discharge were characterized immediately after treatment was carried out and were monitored by means of different surface analysis techniques, mainly contact angle measurements (ethylene glycol, 25 ^o C), ATR-IR spectroscopy, XPS and Scanning Electron Microscopy (SEM). T-peel tests of corona-discharge-treated S6-rubber/polyurethane (PU) adhesive/leather joints (72h after joint formation) were carried out to evaluate the influence of the surface modifications produced by the corona discharge on the adhesion properties of the treated S6 rubber.The corona discharge improved the wettability of the S6 rubber due to the formation of polar moieties, mainly C-O, C=O and COO ^- groups. These chemical modifications were not detected by ATR-IR spectroscopy (depth of analysis about 5μm), indicating that a nanometer-range oxidized layer was created on the S6 rubber surface by treatment with corona discharge. Besides, surface cleaning and removal of rubber contaminants (mainly silicon moieties) were produced but roughness was not created as a consequence of the treatment. These modifications were enhanced when a low speed treatment (long treatment and high corona energy) was carried out. Peel strength values of corona-discharge-treated S6 rubber/PU adhesive/leather joints only moderately increased (mainly for long length of the corona discharge). Although corona treatment chemically modified the surface of the S6 rubber, the absence of surface roughness might likely be responsible for the slight improvement in its adhesion properties.

SBS rubbers containing different loadings of calcium carbonate and/or silica fillers were surface treated with UV-ozone to improve their adhesion to polyurethane adhesive. The surface modifications produced on the treated filled SBS rubbers have been analyzed by contact angle measurements, ATR-IR spectroscopy, XPS and SEM. The adhesion properties have been evaluated by T-peel strength tests on treated filled SBS rubber/polyurethane adhesive/leather joints. The UV-ozone treatment improved the wettability of all rubber surfaces, and chemical (oxidation) and morphological modifications (roughness, ablation, surface melting) were produced. The increase in the time of UV-ozone treatment to 30 min led to surface cleaning (removal of silicon-based moieties) due to ablation and/or melting of rubber layers and also incorporation of more oxidized moieties was produced. Although chemical modifications were produced earlier in an unfilled rubber for short time of treatment with UV-ozone, they were more noticeable in filled rubbers for extended length of treatment, mainly for S6S and S6T rubbers containing silica filler. The oxidation process seemed to be inhibited for S6C and S6T rubbers (containing calcium carbonate filler). On the other hand, the S6S rubber containing silica filler and the lowest filler loading showed the higher extent of modification as a consequence of the UV-ozone treatment. The UV-ozone increased the joint strength in all joints, more noticeably in the rubbers containing silica filler, in agreement with the greater extents of chemical and morphological modifications produced by the treatment in these rubbers. Finally, the nature and content of fillers determined the extent of surface modification and adhesion of SBS rubber treated with UV-ozone.

A remarkable agreement between Weber's linear analysis and experiment makes it possible to determine the dynamic surface tension of viscous liquids from the growth rate of axisymmetric disturbances on excited capillary jets. The method is very accurate and can be used to determine the surface tension at as short as 10⁻⁴ sec surface age. Aqueous glycerol solution and inks developed for inkjet printing were used as test liquids in the experiments. While a dye base ink showed time-dependent surface tension, the surface tension of inks which were colloid suspensions of small pigment particles and contained surfactant micelles equalled their equilibrium value at 10⁻⁴ sec surface age. In the tentative explanation of this phenomenon, the dynamic equilibrium between surfactant molecules in solution and in micelles was substituted for long-range surfactant transport by diffusion. A result of this assumption is that surface tension in nonequilibrium states depends only on the composition of the surface layer.

The purpose of this research was to classify fluoropolymer surfaces with regard to their wettability by various liquids. Thin solid blades, coated with various fluoropolymers, were suspended from a force transducer balance. The blades penetrated various hydrocarbon/air and hydrocarbon/water interfaces, and the curves of force acting on the blade versus displacement were recorded. The contact angles hydrocarbon/solid/air and hydrocarbon/solid/water were calculated using: $\text{COS}\text{θ =}\text{t}\text{γL}$ and $\text{COS}{}_{\mathrm{i}}\text{θ =}\text{T}{}_{\mathrm{i}}\text{γi}$ where θ, θ_i: contact and interfacial contact angle; γL, γi: surface and interfacial tension; and τ, τ_i: adhesion and interfacial adhesion tension. Cos θ versus γ_L for various γ_L were plotted and γ_c (for cos θ = 1) was determined. It was found that there are two critical surface (γ_c) and critical interfacial (γ_cⁱ) tensions due to contact angle hysteresis. Three different fluoropolymer surfaces were investigated. When the surface can be used in the form of a well-defined blade and when enough liquid to be tested is available, the method was found to be useful, rapid, and reproducible. Under these circumstances it can be used in place of Zisman's well-known sessile drop method.

In a method for treating a surface of organic plastics material to improve the bonding or adhesion properties thereof (e.g. ink receptivity), the plastics material is passed between a current-conductive material and at least two electrodes spaced and electrically insulated therefrom and maintained at high voltage direct current of opposite polarity, the surface of the material to be treated being exposed to and spaced from the electrodes with the reverse side of the material in intimate contact with the current-conductive material, whereby a direct current corona aura is developed and maintained from the electrodes to the moving surface of the plastics material being treated. The electrodes are on the same side of the current-conductive surface, so that the corona, which increases in intensity with the speed of surface being treated, does not pass through the plastics material but operates on only one surface thereof. In one embodiment (Fig. 1, not shown), a D.C. voltage, e.g. 17,000 volts, is applied to each of alternate electrodes 20, intermediate electrodes 21 being of opposite polarity. The electrodes are sharp-pointed sections of a hacksaw blade. A film 23 made of e.g. polyethylene polypropylene, polystyrene is passed via rolls 24, 26 over a conductive plate 22 which is in contact with the film, and insulated from the D.C. supply. In Fig. 2 (not shown), a corona is developed in the air gap between film 23, passing round insulated metal roll 221, and electrodes 201, 211 of opposite polarity.

Two or more chemically dissimilar and non-compatible films may be bonded together to form a composite sheet by simultaneously subjecting them to high voltage electric corona discharge of selected intensity continuously through a critical region of mutual contact of the films. The critical region begins at the point at which the film surfaces to be bonded are not in contact with one another and extends at least to the point where all the films to be bonded are in mutual contact with their adjacent films.

A preferred film suitable for use as a wrapping material and obtained by the process of the invention comprises at least one layer of a polyolefin film and at least one layer of a film containing an acrylonitrile polymer.

Electrical characterization is based on a display of voltage and charge which appears as a simple parallelogram. The area is a measure of energy input per cycle and is independent of voltage waveform but very dependent on the maximum voltage. A useful model for such corona discharges employs a Zener diode to simulate the corona drop. The buffer dielectric plays a major roll in controlling the corona power, and the air gap importance depends on the electrode system employed. Proper interpretation of the voltage-charge traces provides insight as to the corona performance and serves as a diagnostic procedure for obtaining optimum performance.

A sphere in continuum model, with an internal surface, is used to relate surface tension and internal pressure. The results support the previous use of this model for polar interactions. The agreement of theory and experiment is close to that obtained with a recent lattice model.

If the surface of a polyethylene film is subjected to certain treatments, printing on the surface becomes possible, or, in other words, the bonding properties of the polyethylene film are improved. Two forms of treatment, involving the use of a Tesla coil discharge at atmospheric pressure and of a glow discharge at reduced pressure, have been developed. Through the use of a Beckman IR-3 spectrophotometer, it has been found that the treatments cause formation of unsaturated (CC) bonds and carbonyl (CO) groups in the polyethylene molecule. The improved bonding properties may be due to oxidation of the plastic surface.

A technique for generating active species with the One Atmosphere Uniform Glow Discharge Plasma (OAUGDP) has been developed and used to sterilize and increase the surface energy, wettability and wickability of nonwoven fabrics. The OAUGDP is a non-thermal, fourth-state-of-matter plasma with the classical characteristics of a low pressure DC normal glow discharge that operates in air (and other gases) at atmospheric pressure. No vacuum system or batch processing is necessary, and a wide range of applications to fabrics and polymeric webs can be accommodated in a parallel plate plasma reactor. In addition to directly exposing webs and workpieces to active species for surface energy increase in a parallel-plate reactor, we have shown that active species capable of sterilization can be convected at near room temperature to a remote exposure chamber. This technology is simple, produces many effects that can be obtained in no other way, generates minimal pollutants or unwanted byproducts, and is suitable for online treatment of webs, films, and fabrics.

Early exposures of nonwoven fabrics to the OAUGDP required minutes to produce relatively small increases of surface energy. These durations appeared too long for commercial application to fast-moving webs. Recent improvements in OAUGDP power density, plasma quality and impedance matching of the power supply to the parallel plate plasma reactor have made it possible to raise the surface energy of a variety of polymeric webs (PP, PET, PE, etc.) to levels in the range of 60 to 70 dynes/cm with one second of exposure. In most cases these high surface energies were not durable, and fell off to 50 dynes/cm after periods of weeks to months. Here, we report the exposure of nonwoven fabrics made of PP and PET at the UTK Textiles and Nonwovens Development Center (TANDEC) to an impedance matched parallel plate OAUGDP for durations ranging from one second to several tens of seconds. Data will be reported on the surface energy, wettability and wickability as functions of time of exposure, and of the aging effect after exposure. We will report the use of a OAUGDP with air as the working gas to sterilize a broad range of microorganisms on a variety of surfaces, and in several distinct applications. These include a Remote Exposure Reactor to sterilize large workpieces 20 centimeters or more from the plasma-generating region, and a sterilizable air filter.

In this paper, we present data on the physics and phenomenology of plasma reactors based on the One Atmosphere Uniform Glow Discharge Plasma (OAUGDP^™) that are useful in optimizing the conditions for plasma formation, uniformity and surface treatment applications. It is shown that the real (as opposed to reactive) power delivered to a reactor is divided between dielectric heating of the insulating material and power delivered to the plasma available for ionization and active species production. A relationship is given for the dielectric heating power input as a function of the frequency and voltage at which the OAUGDP^™ discharge is operated.

A steady-state, glow discharge plasma is generated at one atmosphere of pressure within the volume between a pair of insulated metal plate electrodes spaced up to 5 cm apart and R.F. energized with an rms potential of 1 to 5 KV at 1 to 100 KHz. Space between the electrodes is occupied by air, nitrous oxide, a noble gas such as helium, neon, argon, etc. or mixtures thereof. The electrodes are charged by an impedance matching network adjusted to produce the most stable, uniform glow discharge.

Polymer materials such as film and fabrics, woven, non-woven and meltblown, may be non-destructively surface treated to improve water wettability, wickability, and other characteristics by exposure to a glow discharge plasma sustained at substantially atmospheric pressure in air or modified gas atmospheres comprising helium or argon.