This paper deals with the plasma surface treatment of polymers in a low frequency bell jar reactor with non-symmetrical configuration of electrodes. The highly energetic character of this discharge due to its low excitation frequency and electrode configuration, as well as its small discharge volume makes it a very efficient and fast functionalization process. Amongst the different plasma gases used for the adhesion improvement of polypropylene to aluminum, ammonia has shown to be the most suitable one for this application. Since the NH and NH ₂ radicals play an important role in the kinetics of nitrogen incorporation in polymers, mixtures of N ₂ and H ₂ were also used as possible substitutes for ammonia. The former are more environmentally friendly and easier to handle in industry than ammonia. The efficiency of nitrogen rich mixtures in the case of the second application, i.e. adhesion improvement of copper to fluoropolymers has been compared to that of ammonia which still shows faster nitrogen incorporation. The last part of this paper is devoted to the study of the energetic character of plasmas of mixtures of He+NH ₃ by OES and electrical measurements in the whole range of composition of the two gases. The results show that an ammonia percentage ranging from 5 to 10% in plasmas of mixtures of He/NH ₃ represents a transition between two different discharge regimes. Plasmas of mixtures of He+2% NH ₃ , characterized by highly energetic electrons, ions and probably metastables of helium give rise to enhanced adhesion of PP to aluminum which remains stable with time.

Large area atmospheric-pressure plasma jet. A plasma discharge that can be operated at atmospheric pressure and near room temperature using 13.56 MHz rf power is described. Unlike plasma torches, the discharge produces a gas-phase effluent no hotter than 250° C. at an applied power of about 300 W, and shows distinct non-thermal characteristics. In the simplest design, two planar, parallel electrodes are employed to generate a plasma in the volume therebetween. A “jet” of long-lived metastable and reactive species that are capable of rapidly cleaning or etching metals and other materials is generated which extends up to 8 in. beyond the open end of the electrodes. Films and coatings may also be removed by these species. Arcing is prevented in the apparatus by using gas mixtures containing He, which limits ionization, by using high flow velocities, and by properly spacing the rf-powered electrode. Because of the atmospheric pressure operation, there is a negligible density of ions surviving for a sufficiently long distance beyond the active plasma discharge to bombard a workpiece, unlike the situation for low-pressure plasma sources and conventional plasma processing methods.

Poly(methylmethacrylate) (PMMA), poly(2-hydroxyethyl methacrylate (PHEMA), and poly(2-hydroxypropyl methacrylate) (PHPMA) were modified to improve the wettability by two techniques: plasma and plasma source ion implantation. The modified surfaces were characterized to investigate the dependence of the modification and hydrophobic recovery on the polymer structure. The differences obtained under optimal experiment conditions among the polymers were interpreted in terms of their polymer structures including the glass transition temperature. The surface free energy, calculated from the contact angle measurements, revealed that its polar component was a dominant factor in improving the wettability. The PSII treatment created more functional groups on the surface and extensively modified the polymer layer than the plasma treatment.

We present our unified Lewis acid–base approach to adhesion and solvation at the liquid-polymer interface. This approach is to complement the original methodologies proposed by Fowkes and by van Oss, Chaudhury and Good (VCG). Intermolecular interactions are primarily dominated by dispersion, d, hydrogen bonding, h, and secondarily affected by orientation, o, and induction, i. Generally, the polarization component, p, represents both i and o interactions. Fowkes suggested that the acid–base component, γ^ab, of the surface tension should consist of both h and p interactions. However, VCG proposed that the acid–base components, γ^ab, result solely from hydrogen bonding, γ^h, that is equivalent to 2(γ⁺ γ⁻)^1/2, where γ⁺ and γ⁻ are the two hydrogen bonding parameters. VCG defined γ^LW as the Lifshitz-van der Waals component consisting of d, o and i contributions, thus, surface tension, γ, equals γ^ab(VCG)+γ^LW. Both Fowkes and VCG assumed that the polar interactions for a liquid on a low energy surface are negligible.

Now, we assume otherwise, and we treat the specific acid-base interaction to be hydrogen bonding. In addition, we also take into account the nonspecific polarization, p, interaction in terms of the equilibrium spreading pressure, π_e, resulting from the adsorption of a liquid vapor on the polymer surface. Thus, our unified approach uses the dispersion component, γ^d, of Fowkes, the hydrogen bonding, h, of VCG and the polarization, p, in terms of π_e. The difference between the initial (theoretical) and equilibrium (experimental) surface tensions is π_e, and others have observed that π_e on some polymers is substantial. The determination of several initial surface tensions of polymers by considering the effect of polarization is discussed.

In the Appendix, we shall illustrate that this polar component, π_e, is equivalent to the LESR polarity-dipolarity parameter, π^e, (represented by the same symbol but in different context) for the solvatochromic treatment. Furthermore, the surface tension components, π^d, γ⁺, γ⁻ and π_e, are now somewhat comparable with the four parameters in the original Taft-Kamlet relationship, δ, α, B, and π^e. Thus, our proposed unified approach may finally help elucidate the long-debated Lewis acid–base theories pertaining to adhesion and solvation of polymers.

Hydrophilicity of polyethylene modified by electric discharge in the course of aging was investigated. The experiments were carried out with the foils of low-density polyethylene (PE) containing additives as well as with additive-free foils. Antiblocking or sliding agents, antioxidants and antistatic agents were used as additives. The results showed that the absence of additives in PE was responsible for the higher degree of modification of PE foils by corona discharge when compared with the polymer containing additives. The value of surface free energy (SFE) found after 30 days of aging of the modified PE foils was lower than the value recommended for inking the printing foils.

Scanning force microscopy has been used to characterize the surface structure and properties of poly(ethylene terephthalate) (PET) films. Two types of biaxially oriented film have been studied: one (Melinex O) is free of additives while the other (Mylar D) contains particulate additives at the surface. Contact mode characterization of both materials provide clear images of the polymer surface and (in the case of Mylar D) the additives. Phase images reveal substantial nanoscale morphological detail, including small features thought to be crystallites. To model the adhesive properties of polymer surfaces, mixed self-assembled monolayers containing polar and methyl terminated adsorbates were studied using chemical force microscopy. It was found that the strength of the tip-sample adhesion increased with the fraction of polar terminated adsorbates at the surface when a carboxylic acid terminated tip was employed, while the trend was reversed when a methyl terminated tip was used. Adhesion forces measured for plasma treated PET increased with treatment time, and linearly with the cosine of the water contact angle, illustrating the chemical selectivity of chemical force microscopy. However, friction forces were found to vary in a non-linear fashion, indicating that changes to the polymer surface mechanical properties following treatment were important.

A plasma treatment that renders asymmetric polysulfone membranes permanently hydrophilic is reported. Our modification strategy entails treating these membranes downstream from an inductively coupled rf plasma source. Contact angle measurements confirm that the membranes are completely wettable with water as a result of H₂O plasma treatment. More importantly, the hydrophilic modification is permanent as plasma-treated membranes remain wettable for more than 16 months after plasma treatment. This treatment achieves the desired change in wettability for microporous as well as ultrafiltration polysulfone membranes, illustrating the universality of this method. XPS analysis of treated membranes demonstrates this dramatic change in wettability is a result of chemical changes in the membrane induced by plasma treatment. Moreover, the membrane modification is complete as the plasma penetrates the thickness of the membrane, thereby modifying the entire membrane cross-section.

The objective of this study was to determine the surface free energy components of aqueous-based cellulose ether films and compare these values with those of other cellulose polymers. The surface free energy parameters were calculated from the contact angles of sessile drops of apolar and polar liquids on cellulose ether films cast on glass slides using the Lifshitz–van der Waals/acid–base (LW/AB) approach according to the method of van Oss, Chaudhury and Good. The cellulose ethers studied were hydroxypropyl methylcellulose (HPMC), methylcellulose (MC), hydroxypropyl cellulose (HPC) and hydroxyethyl cellulose (HEC). The total surface free energy of these cellulose ethers ranged from 42 to 50 mJ m−². The contribution of the acid–base (AB) component of surface free energy to the total surface free energy of the polymers ranged from 4 to 12%, which was considerably lower than that of cellulose. The cellulose ethers demonstrated near monopolarity and had dominant electron donor (Lewis-base) character. The overall trend in the values of the thermodynamic terms derived from the surface free energy parameters as indicators of hydrophilicity and hydration were in good agreement with the relative bulk solubility and hydration behavior of the polymers. Independent estimates of the AB character of the polymers from work of adhesion terms calculated from the liquid wetting data agreed with those obtained from the surface free energy parameters. Calculation of the work of adhesion with substrates of varying surface free energy parameters indicated that acid–base interactions made a major contribution to the total work of adhesion between cellulose ethers and bipolar surfaces. Although no direct correlation could be established between the surface free energy parameters and the type of substitution on the cellulose backbone for the cellulose ethers, the values of the terms derived from the LW/AB approach were consistent with those of cellulose and ethylcellulose. The LW/AB approach provides a reasonably consistent method for estimating the surface properties of cellulose ethers and the resulting surface free energy parameters are shown to relate to the interfacial properties of the polymers.

Recently, much attention has been paid to gas discharges producing nonthermal plasma because of many potential benefits in industrial applications. Historically, past work focused on Dielectric Barrier (silent) Discharges (DBD) and pulse-periodical corona discharges. Recently, a number of new different discharge techniques succeeded in producing stable gas discharge at atmospheric pressure. Among these are repetitively pulsed glow discharge; continuous glow discharge in a gas flow; hollow-cathode atmospheric pressure discharge; RF and microwave (MW) discharges. Several new variants of the DBD have been demonstrated over a rather wide range of frequencies. All these forms of gas discharge are characterized by a strong nonequilibrium plasma state. We attempt to classify these discharges with respect to their properties, and an overview of possible applications is made. Conditions for the existence of homogenous and filamentary forms of each of the discharge types are discussed.

The surface of the bio-material polymethyl methacrylate (PMMA) was treated with CO₂, Nd:YAG, excimer and high power diode laser (HPDL) radiation. The laser radiation was found to effect varying degrees of change to the wettability characteristics of the material depending upon the laser used. It was observed that interaction with CO₂, Nd:YAG and HPDL effected very little change to wettability characteristics of the PMMA. In contrast, interaction of the PMMA with excimer laser radiation resulted an increase in a marked improvement in the wettability characteristics. After excimer laser treatment the surface O₂ content was found to have increased and the material was seen to be more polar in nature. The work has shown that the wettability characteristics of the PMMA could be controlled and/or modified with laser surface treatment. However, a wavelength dependence of the change of the wetting properties could not be deduced from the findings of this work.

New approaches for electroless plating of nonconductive polymers or polymer-based materials are described. In this work, polyimide substrates were surface-functionalized (i) in nitrogenated (ammonia at reduced pressure) and oxygenated (air at atmospheric pressure) atmospheres under assistance of vacuum-ultraviolet (VUV) irradiation (use of a xenon silent discharge excimer source) or (ii) directly in air at atmospheric pressure using a dielectric-barrier discharge (DBD) device. After functionalization, the substrates were “activated” by dipping in a dilute acidic PdCl₂ solution or by spin-coating of a thin metal-organic film (from a solution of palladium acetate (PdAc) in chloroform). The catalytic activity of the so-deposited palladium species toward the electroless deposition of nickel was studied before and after a VUV post-irradiation (in air at atmospheric or reduced pressure) with a view to understanding better the role of the reducer (sodium hypophosphite) within the electroless bath.

This work confirms the specific interest of grafting nitrogenated functionalities onto polymer surfaces for attaching covalently the palladium-based catalyst (in particular in the case of the PdCl₂ route), forming thus strong Pd - N - C bonds at the metal/polymer interface. This results from the strong chemical affinity of palladium toward nitrogen. On the other hand, when oxygenated functionalities are surface-grafted, the conventional two-step procedure using SnCl₂ and PdCl₂ solutions can be proposed due to the strong chemical affinity of tin toward oxygen. The Ni deposits obtained under these different conditions pass the standard Scotch^®-tape test and, therefore, exhibit a good practical adhesion. For this same purpose, it is interesting to note that the DBD treatment operating in air at atmospheric pressure causes an increase of the surface roughness and, therefore, an improvement in adhesion of metallic films when their initiation is catalyzed through the PdAc route. In addition, this work demonstrates that extensive research still has to be performed to understand and improve the Ni/polymer adhesion when the PdAc route associated with a VUV irradiation is considered.

Corona discharge was explored as a means of forming chemically active sites on the surface of biaxially oriented polypropylene (BOPP) film. The active species formed in air was used to induce graft copolymerization of acrylic amide (AAM) in aqueous solution. The surface structure, hydrophilicity and adhesion of the grafted BOPP film were characterized by the extent of grafting, electron spectroscopy for chemical analysis (ESCA), scanning electron microscopy (SEM), peel strength and contact angle measurements. Surface graft-copolymerization of AAM onto BOPP film by corona discharge in air can be carried out with high efficiency. With increasing copolymerization time, the degree of grafting of AAM onto BOPP increases. The degree of grafting achieved a relatively high value of 2.13 wt% for the conditions of 1 min corona discharge and a copolymerization reaction time of 2.5 hr in 20% AAM aqueous solution at 70°C. After corona discharge grafting, the contact angle of water on the BOPP film decreased and the peel strength increased compared with those for ungrafted BOPP film. The hydrophilicity and adhesion of BOPP were improved by surface graft copolymerization with AAM induced by corona discharge.

The effect of corona discharge on low-density polyethylene (LDPE) film was studied in terms of surface functionality and surface energetics of the film surfaces, improving the dyeability. The introduction of a polar group (OCO, CO, and CO) to a corona-treated LDPE film with acrylic acid could be confirmed by ESCA. The Owens–Wendt and Wu models using geometric means were studied to analyze the surface free energy of corona-treated film. It was found that the corona-treated LDPE film did lead to an increase in surface free energy, mainly due to the increase of its specific (or polar) component as the corona discharge power increased. Also, the K/S values were increased as the concentrations of dye increased. From the acid–base interaction point of view, it was found that the graft polymerization of acrylic acid onto the corona-treated LDPE film plays an important role in growing the acidic character which is one of the specific components of surface free energy, resulting in improving the dyeability with basic dyeing agent. A direct linear relationship is shown between the O_1s/C_1s ratio and the resulting K/S value or the specific component for this work.

A method and device of treating an irregularly shaped article to prepare the article for painting is provided. The device includes a burner which can produce an adjustable flame tongue which can fit into crevices, openings and other irregular topographical features of an item to be painted or otherwise coated. The burner device further provides means to apply a grafting chemical on a freshly oxidized surface. Further, the invention provides means to colorize treated objects so that they may be recognized as having been treated. In another embodiment, the grafting chemicals may be enhanced with electrolytic solutions such that electrostatic methods of painting may be subsequently employed on the item. In an alternate embodiment, the burner is adapted to spray a powder inside of a generally enclosed flame, and is used in conjunction with chop guns to manufacture glass or carbon fiber preforms.

A method and apparatus for producing a polyethylene coated paperboard material with a mirror-pocket finish and a predetermined Dyne level is disclosed herein. The apparatus and method utilizes a double corona treatment on a single polyethylene surface to create the material with the predetermined Dyne level. Such paperboard material is often used for fabrication of cups, and the like. The predetermined Dyne level is required for printing requirements. The method and apparatus allow for the production of the predetermined Dyne level material at standard laminator operating speeds.

The interfacial shear strength of an ultrahigh molecular weight (UHMW) polyethylene (PE) fiber/epoxy-resin system was greatly improved by the corona-discharge treatment of the fiber. The UHMW PE-fiber/epoxy-resin composite was prepared with corona-discharge-treated UHMW PE fiber. The mechanical properties of the composite sheet were determined by tensile testing. The tensile strength of the composite was also very much improved. However, the tensile strength of the composite was about one-half of the theoretical strength. This result was due to the molecular degradation of the PE-fiber surface caused by surface modification. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 79: 1162–1168, 2001
https://onlinelibrary.wiley.com/doi/abs/10.1002/1097-4628%2820010214%2979%3A7%3C1162%3A%3AAID-APP20%3E3.0.CO%3B2-Y

A starch-based biodegradable (BD) low density polyethylene (LDPE) film can be directly printable without any corona treatment, unlike virgin LDPE film. Such a film shows poor adhesion and nail scratch resistance of the ink on the printed area of the film. In order to increase the adhesion and nail scratch resistance of the ink on the printed BD film, grafting of acrylonitrile onto the BD film is carried out. The polyacrylonitrile grafted BD film shows better adhesion, nail scratch resistance, and printability. The printability of the polyacrylonitrile grafted BD film is comparable to the conventional corona treated LDPE film. The extent of printability is a function of the surface smoothness, as well as the optimum percentage of grafting on the biodegradable film. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 79: 1273–1277, 2001
https://onlinelibrary.wiley.com/doi/abs/10.1002/1097-4628(20010214)79:7%3C1273::AID-APP150%3E3.0.CO;2-L

The Young's equation is the well-known relationship used to describe a sessile drop at equilibrium on top of a solid surface. This relationship has been discussed thermodynamically and microscopically for purely flat surfaces in the literature. To characterize the non-flatness of a surface, one may introduce the Wenzel's roughness r defined as the area of the wall surface devided by the area of its projection onto the horizontal plane. Obviously, r is equal to 1 once the surface is flat. For r>1, it is known that Young's equation has to be modified to take into account the increase of surface. The generalization of Young's relation is the so-called Wenzel's law. In this presentation, we will study this relation within microscopic models. We will in particular show that the roughness may enhance the wetting of the substrate even at the microscopic scale.

Surface modification of poly(ethylene terephthalate) (PET) film by an argon (Ar) plasma was investigated as a function of the distance from the Ar plasma zone. Changes in distance between the PET film and the Ar plasma zone had a strong influence on the surface modification of the film. The direct Ar plasma treatment (distance between the PET film and Ar plasma zone = 0 cm) was effective in hydrophilic surface modification, but heavy etching reactions occurred during the modification. On the other hand, the remote Ar plasma treatment (distance between the PET film and Ar plasma zone = 80 cm) modified the PET film surfaces to be hydrophilic without heavy etching reactions, although the hydrophilicity of the PET was lower than that by the direct Ar plasma. The remote Ar plasma treatment was distinguished from the direct Ar plasma treatment from the viewpoint of degradation reactions. The remote Ar plasma treatment rather than the direct Ar plasma treatment was an adequate procedure for surface modification and caused less polymer degradation on the film surface. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 79: 808–815, 2001
https://onlinelibrary.wiley.com/doi/10.1002/1097-4628(20010131)79:5%3C808::AID-APP50%3E3.0.CO;2-B

Polyolefin plastomer films formulated with slip and antiblock were blown on a wide die gap with and without two Dynamar^™ polymer processing additives (PPAs). A wide die gap was used so that melt fracture-free film could be obtained with no PPA present for comparison purposes. The films were analyzed for the following properties: surface tension (on treated films), gloss, haze, clarity, transmittance, hot tack, heat seal, COF and block. In addition, the surface of films was examined using ESCA (Electron Spectroscopy for Chemical Analysis) and SSIMS (Static Secondary Ion Mass Spectrometry) to determine the surface chemical composition. PPAs when used at typical dose levels were shown to have essentially no effect on the surface and optical properties of plastomer films.

The adhesive properties of isotactic polypropylene with different degrees of crystallinity, surface-modified by corona discharge plasma have been studied, during the process of ageing. Considerable decrease in the surface free energy and its polar component was observed. A significant correlation was found between the mechanical work of adhesion to polyvinyl acetate and the polar fraction during ageing. The influence of the crystallinity of the polymer on the resulting adhesion parameters of aged polypropylene foil was confirmed. © 2001 Society of Chemical Industry

A technique for generating active species with the One Atmosphere Uniform Glow Discharge Plasma (OAUGDP) has been developed and used to sterilize and increase the surface energy, wettability and wickability of nonwoven fabrics. The OAUGDP is a non-thermal, fourth-state-of-matter plasma with the classical characteristics of a low pressure DC normal glow discharge that operates in air (and other gases) at atmospheric pressure. No vacuum system or batch processing is necessary, and a wide range of applications to fabrics and polymeric webs can be accommodated in a parallel plate plasma reactor. In addition to directly exposing webs and workpieces to active species for surface energy increase in a parallel-plate reactor, we have shown that active species capable of sterilization can be convected at near room temperature to a remote exposure chamber. This technology is simple, produces many effects that can be obtained in no other way, generates minimal pollutants or unwanted byproducts, and is suitable for online treatment of webs, films, and fabrics.

Early exposures of nonwoven fabrics to the OAUGDP required minutes to produce relatively small increases of surface energy. These durations appeared too long for commercial application to fast-moving webs. Recent improvements in OAUGDP power density, plasma quality and impedance matching of the power supply to the parallel plate plasma reactor have made it possible to raise the surface energy of a variety of polymeric webs (PP, PET, PE, etc.) to levels in the range of 60 to 70 dynes/cm with one second of exposure. In most cases these high surface energies were not durable, and fell off to 50 dynes/cm after periods of weeks to months. Here, we report the exposure of nonwoven fabrics made of PP and PET at the UTK Textiles and Nonwovens Development Center (TANDEC) to an impedance matched parallel plate OAUGDP for durations ranging from one second to several tens of seconds. Data will be reported on the surface energy, wettability and wickability as functions of time of exposure, and of the aging effect after exposure. We will report the use of a OAUGDP with air as the working gas to sterilize a broad range of microorganisms on a variety of surfaces, and in several distinct applications. These include a Remote Exposure Reactor to sterilize large workpieces 20 centimeters or more from the plasma-generating region, and a sterilizable air filter.

Plasma-chemical modification is frequently used to improve the adaption of polymer surfaces to biological environments. In this regard amino functional groups play a key role. They provide an excellent basis for subsequent modifications with specific biomolecules. It would be of great value to get an amino functionalization independent of the specific material in use. The paper reports on an investigation concerning the feasibility of such an universal plasma functionalization procedure. Two different downstream microwave plasma sources were taken to apply a procedure, which was developed for high-grade modification of polystyrene (PS), to a number of other polymers including polyetheretherketone (PEEK), polyethyleneterephthalate (PET), polyethylenenaphthalate (PEN), polycarbonate (PC), polyethylene (PE), polymethylmethacrylate (PMMA) and fluorinated polymers. In many cases, very similar results were obtained. At maximum 5% of the surface were covered by nitrogen functional groups. In some cases, about 50% of total nitrogen functional groups were amino groups. The results suggest that a downstream ammonia plasma treatment indeed is a fairly universal method for high performance amino functionalization of polymeric biomaterials.

The adhesion of polypropylene and printing with various dyestuffs represents a serious problem which cannot be solved in satisfactory manner without modification. Because of practical usability, simple manipulation, suitability to continuous modification processes and efficiency the modification by plasma produced by electric discharge at atmospheric pressure in the medium of air oxygen was used. The free surface energy value of discharge-plasma pretreated biaxially oriented polypropylene in the course of short-time aging was determined. The free surface energy of modified polypropylene two weeks after modification exceeds the empirically established value 38 mJ.m^-2, that is regarded as a condition of acceptable surface modification of discharge plasma modified polypropylene foils.